Top quality coating results
Extremely efficient installations
Sustainable relationships
SERVICE PACKAGES
For a powder coating installation in perfect condition
At ESTEE Coating Solutions, our mission is to satisfy the customer day after day with our custom powder coating solutions, using our expertise, experience and commitment. Our involvement does not stop with the delivery of our powder coating installation, on the contrary. Throughout the life of your installation, we aim for maximum operational safety, excellent efficiency and the lowest operating costs of the powder coating installation.
This is why we make large investments in our after-sales service. In this way, you can always contact us for professional training, expert advice, an extensive stock of spare parts and 3 preventive service packages:
- The ESTEE Safety package is our minimum maintenance package which guarantees the safety of your installation. It contains the precautions necessary to comply with legal requirements.
- The ESTEE Maintenance package guarantees you sustainable maintenance of your installation. All wearing parts will be replaced preventively, to minimise the risk of stagnation. This package also contains all the components of the ESTEE Safety package.
- The ESTEE Premium Performance package goes a step further. The performance of your installation is carefully monitored and adjusted where necessary. This package also contains the components of the ESTEE Safety and ESTEE Maintenance packages.
ADVANTAGES OF OUR SERVICE PACKAGES
 | SAFETY AND PERFORMANCE |
These offers are based on our expertise and experience: our service packages contain the service activities that our current customers consider necessary, to guarantee security, preventive maintenance and maintain performance.
 | CUSTOMISED SERVICE |
You choose the service package that best meets your needs: ESTEE Safety, ESTEE Maintenance or ESTEE Premium Performance.
 | FULL TRANSPARENCY |
We strive to be 100% transparent in what we offer. We don’t want any surprises after the fact. In our offer, you will find the estimated intervention times, the intervention costs and the rental / administration costs of the measuring equipment. In addition, you will receive a price list of spare and wear parts.
 | DATE OF EXECUTION BY MUTUAL AGREEMENT |
The time when the service can be performed will be determined by mutual agreement.. To ensure efficient scheduling, taking into account the other current contracts, we will contact you three weeks in advance to coordinate a time that works for you.
 | DISCOUNT ON SPARE |
If you opt for the complete ESTEE Maintenance or ESTEE Premium Performance package, you benefit from a discount on the wearing parts used.. In addition, you will not be charged any additional intervention in the event of urgent interventions.
 | SAVE ON TRANSPORT |
If it is possible to reduce the transport costs linked to service delivery at other companies in your region, this will be calculated in your advantage.
OVERVIEW SERVICE PACKAGES
POWDER EXTRACTION & RECOVERY
STS fire detection maintenance
Annual cleaning of the flame detector and general inspection.
Replacement of the flame detector every three years.
Replacement of batteries and CO2 bottle every 5 years.
Checking the dust passage filters
Visual inspection of dust penetration through the filter. Tribo measurement as verification of penetration.
Cabin suction measurement
Measurement of cabin suction according to the European standard definitions EN 16985: 2019 and recommendations for improvement.
Maintenance peristaltic pump
Complete overhaul of peristaltic pump.
Control sieve cyclone
Check proper operation screen & vibration engine. Replacement of sieve, if required.
Maintenance and cleaning cyclone
Cleaning of cyclone with granules.
Maintenance of filter
Verify pressure manometer & filter pulsation. Replacement of filter cartridges & valves at pre-described intervals.
POWDER COATING EQUIPMENT
High voltage measurement guns
Comparative measurement on all guns, as check of the correct operation of the high-voltage cascades.
Grounding inspection
Control of the connection of grounding on all critical components + recommendations for improvement.
Maintenance of powder pumps
Full maintenance of all Venturi powder pumps. Replacement of wear parts.
Replacement of powder hoses
Inspection of existing powder hoses. Replacement if required.
Maintenance of powder centre
Complete overhaul of the powder centre.
Maintenance of guns
Full maintenance of all automatic & manual guns. Replacement of wear parts.
Maintenance of moving devices
Complete overhaul of the horizontal and vertical movement devices.
Layer thickness measurement
Contactless measurement of coating thickness before curing. Optimisation of powder emissions based on results.
INFRARED OVEN
Control infrared panels
Revision of ignition and measuring probes. Replacement if defective.
DRYING AND CURING OVEN
Measurement emission ovens
Control of CO, CO2 & NOx values in the exhaust. Adjustment if different from original values.
Maintenance burners oven
Complete overhaul and cleaning of the burner.
Annual replacement of electrode, and ionisation probe. Relay replacement every 5 years.
Inspection combustion chamber
Visual inspection of the burner tube and heat exchanger (= for indirect combustion). Inspection for tears and/or degradation of material.
Safety thermostat control
Test of the correct operation of the thermostat. Replacement if defective.
Maintenance fan oven
Lubrication of bearings; tightening and/or replacing of belts; alignment of pulleys.
Control oven chamber
Visual inspection of the furnace, including all gratings + recommendations for improvement.
Temperature curve curing oven
Recording max. 2 temperature curves in the curing oven. 1 adjustment to improve the curve.
PRETREATMENT TUNNEL
Measurement emission tunnel boiler
Control of CO, CO2 & NOx values in the exhaust. Adjustment if different from original values.
Maintenance burner boiler
Complete overhaul and cleaning of the burner.
Annual replacement of electrode, and ionisation probe. Relay replacement every 5 years.
Tunnel extraction control
Check of extraction flow above the tunnel.
Control nozzles
Selective control of the spraying pattern of the nozzles + recommendations for improvement.
Control brushes
Checking the quality and good sealing of the brushes + any recommendations to improve
Maintenance droplet catcher
Control the proper operation of the droplet catcher. Exchange plates for cleaning.
Control membrane valves
Check the smooth operation of the membrane valves. Replacement of membrane, if required.
Measurement of operating point pumps
Control of pressure, flow and amperage of the pumps. Compare working point with previous results.
Maintenance heat exchanger
Check the proper functioning of the heat exchanger. Exchange plates for cleaning.
Calibration conductivity meters
Calibration of conductivity meter last rinsing stage.
REFERENCES
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- Feneko- ESTEE REFERENCE
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- Pierret- ESTEE REFERENCE
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- Beddeleem- ESTEE REFERENCE
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- Rettig- ESTEE REFERENCE
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- New Holland- ESTEE REFERENCE
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- Renson – ESTEE REFERENCE
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- Duco – ESTEE REFERENCE
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- Feneko- ESTEE REFERENCE
