References across Europe
More than 500 installations across Europe: from compact starter lines to fully automated plants. A selection of recent projects and partners below.
New realisations, every week
Oxium Portes Techniques: new powder booth and U-shaped oven in an existing line
In Genay near Lyon, ESTEE fitted a manual powder booth with horizontal extraction and a U-shaped curing oven into the existing line.
NanoMetal: ESTEE is general contractor for a new powder coating plant
As general contractor, ESTEE delivers the complete installation, from pretreatment to application. Construction starts in October 2026, opening in 2027.
New powder coating line for sandwich panels running in Central Germany
Already the third ESTEE line for this application: fully automated coating, consistent film thickness over long surfaces and a powder booth built to measure.
ESTEE joins ION
Since June 2026, ESTEE has been a member of the Dutch association for industrial surface treatment. ION visited us for a tour of our workshop.
PP pretreatment tunnel on its way to France
Another polypropylene pretreatment tunnel left our workshop, built entirely in-house. One of many projects in a busy summer.
G&D Construct starts its own job coating company and chooses ESTEE again
For SaBimetal Poedercoating, ESTEE delivered a complete line: an 11 × 5 × 5 m curing oven, a powder booth with horizontal extraction and a transfer system.
Built in-house. Built to last.
From pretreatment tunnels to spray booths and ovens: we design and build every part ourselves. Full control, from first design to final weld.
Stronger in Scandinavia with partner TRIAB
TRIAB is a benchmark in powder coating of non-metallics, a perfect complement to ESTEE's complete installations. A visit to Sweden confirmed the partnership.
CNH Industrial: Wagner PXS with Flowsense and Z-axes
16 guns on Z-axes that adjust themselves to each workpiece using 3D scanners, in an existing booth.
Van Merksteijn: −35% energy, heat-up 2 h → 30 min
A complete oven modernisation: five new burner chambers and a new reinforced air distribution floor, with a much more uniform temperature.
From manual to automatic in an existing line
A custom automatic booth built into a 2017 line, despite the limited space.
One ESTEE visit, your entire line in good hands.
A G2-certified ESTEE technician checks the entire installation in a single maintenance visit. One customer saved €500 on the final invoice.
AFT: colour change booth in production on time
Custom colour change booth with a Wagner PXE powder centre, cyclone and filter: from arrival to production in one week.
Turn negative electricity prices into an advantage
In 2024, Europe saw 458 hours of negative electricity prices. ESTEE hybrid ovens switch to electric exactly when it pays off.
GOMA: new powder booths, ready for a robot
Automatic guns that adapt to each product, powder recovery and prepared for a spraying robot.
Double air lock: energy loss close to zero
Two air locks in series at the curing oven entrance: heat loss close to zero at a 2-minute cycle time.
Vrolijk: from raw profile to coated structure
With Voortman and Valk Welding, fully automated steel production, all under one roof.
WAAK: automatic quick colour change booth with Wagner PXS and Flowsense
New booth and Flowsense in an existing line, converted around the year-end.
Belcoat: manual line for a new powder coater
Batch oven with high-efficiency panels, Wagner Sprint 2 and a booth with horizontal extraction.
ESTEE speaks at ADAL in Paris
Frederic Fichelle on chemical pre-treatment and on ovens and energy.
Carmetal: fully automatic powder coating line with multi-axis robot
Robot with Wagner guns, U-shaped oven with double airlocks and more than 600 m of Power & Free. Only hanging is still done by hand.
TMT: manual installation, built entirely in-house
Booth with horizontal extraction and STS, batch oven with double sliding doors and a transfer system.
Jonkman Coating: new horizontal line
3 step & go tunnels in PP, 3 hybrid ovens, 4 automatic booths and UNICoater.
NanoCoat in Magazin für Oberflächentechnik
Five pages on NanoCoat: wastewater-free PP tunnel, hybrid ovens and already two shifts after one year.
Jonkman Coating: tank line with 11 PP tanks
11 PP tanks with drip tray, drying oven with automatic door and a semi-automatic overhead crane.
Contour Covering: gas consumption twenty times lower
Hybrid drying and curing oven with A-cap air lock and heat recovery, built in one month.
CTA France: manual line for parts up to 7.4 m
Booth with horizontal extraction and STS, batch oven with high-efficiency panels and a 3-track transfer system.
Wagner systemen: custom automatic powder booth
For partner Wagner systemen in the Netherlands, ESTEE built a custom automatic booth in double-walled PVC, with cyclone, Donaldson filter and extinguishing system.
P.I.B. (Raismes): manual powder coating installation
For P.I.B. in Raismes (FR), ESTEE built a manual installation for parts up to 6.5 m, with a booth with horizontal extraction and a box oven.
CNH Industrial: new booths in Zedelgem and Croix
For CNH Industrial, ESTEE built a new manual booth in Zedelgem and converted a wet paint booth into a powder booth in Croix, in just 3 weeks.
SILAC: two Wagner IPS systems with 24 guns
ESTEE installed two Wagner IPS powder centres with 24 guns on vertical lines at SILAC: the first during the Christmas holidays, the second in summer 2023.
Skylux: a new standard in Belgium
For Skylux in Harelbeke, ESTEE built a large line with 100% electric ovens, Step&Go PP pretreatment to Qualicoat standards, Wagner PXS and UNICoater.
SLA: high-end line for aluminium profiles
PP tunnel to Qualimarine, 100% electric ovens, Power & Free and UNICoater.
Steelhy: manual line for parts up to 6 metres
For Steelhy near Grenoble, ESTEE built a manual line for workpieces up to 6 × 1 × 2.5 m, with a PPs booth, Wagner Sprint units, curing oven and sandblasting booth.
Measuring is knowing: how data saves energy
Three practical cases from UNICoater data: 81.8% more gas from open oven doors, 26% savings with energy recovery and a drying oven using more than the curing oven.
NanoCoat: on the cover of Besser Lackieren
For NanoCoat in Lüdinghausen, ESTEE built a line with PP pretreatment, hybrid ovens and UNICoater. The project made the cover of Besser Lackieren.
Delta Light: powder coating line for aluminium according to Qualimarine
PP pretreatment according to Qualimarine, ovens with heat recovery, a semi-automatic monorail and the ESTEE automation platform with a recipe per beam.
Pulsion Alu: a 33-metre pretreatment tunnel
For Pulsion Alu, ESTEE designed a powder coating line with a 33 m chemical pretreatment tunnel for aluminium gates up to 14 m long, with zero liquid discharge.
Maes Coating Service: the new manual ESTEE booth
At Maes Coating Service, ESTEE introduced its new manual booth with horizontal extraction: less energy, longer filter life and 750 lux.
Renson: 170 m tunnel, XXL ovens and two Wagner IPS
For Renson, ESTEE built a complete powder coating installation: a 170 m pretreatment tunnel, ovens with energy recovery and two Wagner IPS coating centres.
Berry Epoxy: one automatic and one manual line
For Berry Epoxy in La Châtre (FR), ESTEE delivered an automatic line with a Wagner PXE powder centre and a manual line with a box oven.
High-end powder coating line for automotive parts
A high-end line for automotive parts: 6-stage stainless steel pretreatment, 100% electric ovens and an automatic booth with 100% powder recovery.
Promerac: already the fourth ESTEE installation
For Promerac in Bailleul (FR), ESTEE built a manual line for 6 m beams: a sandblasting booth, a booth with horizontal extraction and a curing oven.
ESTEE Diagnosis Report: an objective view of your installation
With the ESTEE Diagnosis Report, an expert checks your installation on 32 objective points. You receive a clear report with recommendations to avoid downtime.
PMC Bruges: full control with its own line
PMC Bruges, part of the Pattyn Group, coats in-house with a custom ESTEE installation, with recovery of solar energy and support during start-up.
Trafiroad: one flexible line instead of five booths
After almost 40 years, Trafiroad's powder coating installation made way for a custom ESTEE line with automatic colour change, fitted into the existing hall.
VMT now powder coats in-house
Industrial supplier VMT invested in its own ESTEE powder coating installation, developed entirely around its objectives. The result: much shorter delivery times.
Hegge: semi-automatic on a compact footprint
Automatically through baths and automatic booth, a cassette through the curing oven: automation without Power & Free.
Real installations, real results
Multilaque: vertical line with ESTEE IPS application · Le Mans FR
Hoeflon: high-end pretreatment baths
Groupe Le Triangle: powder coating line for solar panel structures · FR
Aixam: installation · FR
Vrolijk Staalconcepten · NL
Skylux: powder coating line · BE
ESTEE IPS on a vertical line
Carmetal: multi-axis robot · Lyon FR
Jonkman Coating: powder coating line · NL
Renson: powder coating installation · BE
ESTEE & PMC
ESTEE Coating Solutions: corporate video
Powder coating sandwich panels
Powder coating 24 m steel beams
Dynamic 3D coating solution
Automated cassette system
Bath series with automatic overhead crane
Manual coating of complex 3D parts in a booth with vertical extraction
New booths at Goma BV · NL
Cylinders coated red
Trusted across Europe
From single manual lines to the largest automated installations in Europe.
Aluminium
Steel
Job coaters
Three installations in detail
NanoCoat GmbH
Lüdinghausen, Germany · €2.5M · operational since 2023
- First PP pretreatment tunnel in Germany
- Hybrid ovens: electricity or propane, hydrogen-ready
- Double-gate airlock: minimal temperature drop
- Heat cascade: curing-oven waste heat feeds drying oven (95°C) and pretreatment baths
- UNICoater: full digitisation, remote control via smartphone
Result: after one year: fully booked, two-shift, 15 employees, storage expanded twice.
Read the full story →
Contour Covering Technology
Winterswijk, Netherlands · medical & semiconductor
- Full replacement of 35-year-old ovens in one month (mid-Dec 2023 → 1 Feb 2024)
- Hybrid: 100% gas or 100% electric, infinitely adjustable
- A-cap airlock at curing-oven entry; heat exchange between ovens and workpieces; extremely flat oven curve
Results: gas cut by a factor of 20; 200°C → 180°C; solar expansion → 100% electric, zero-emission.
Read the full story →
Van Merksteijn Fences
Almelo, Netherlands · oven modernisation
- Five new high-efficiency burner chambers + new reinforced air-distribution floor
- All airlocks renewed + electrical modifications
Results: burner capacity −30-40%; heat-up time 2h → 30min; far more uniform temperature.
Read the full story →
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Support over the entire lifetime of your line
Structured plans that keep your line at peak performance.
Theoretical and practical: reaching target output fast.
Extensive availability for fast repairs, minimal stops.
UNICoater IoT enables monitoring and early warning.
Flexible agreements tailored to your line.